Geometric dimensioning, physical-to-digital part mapping, and structural verification.
At MADECON, we bridge the gap between worn physical machinery and precise digital models. Our parametric CAD reconstruction utilizes advanced laser surface scanning, coordinate metrological verification, and coordinate-measuring machine (CMM) diagnostics to map legacy components with sub-micron accuracy.
By reconstructing geometry from physical samples, we enable rapid fabrication of exact replacement parts, bypassing the need for original manufacturing blueprints.
We specialize in custom gearbox design and legacy gearbox profiling. If an industrial gearbox requires gear ratio adjustments, load stress enhancements, or material upgrades, our engineering team re-designs internal profiles, validating load stress using finite element analysis (FEA) and dynamic simulation software before physical cutting.
Our designs are governed under strict Geometric Dimensioning and Tolerancing (GD&T) standards. This ensures that every gear mesh, bearing bore, and shaft alignment is fully tolerance-matched for climate-controlled assembly and vibration-free operation under extreme industrial load.
In-House Parametric Architecture — Comprehensive finite element analysis and structural design optimization.